Best HVLP Spray Guns To Work Smarter and Faster

HVLP spray guns are gradually taking the place of conventional sprayers due to the crystal-clear advantages. The HVLP not only save you much time and effort, but they also provide a perfect finish for any surfaces.

If you do not know which HVLP gun to purchase, take a look at this article. We got everything you need to know about this handy machine!

We will help you find out the best hvlp spray gun.

Top 10 Best HVLP Spray Guns On The Market

Editor's Picks	Brand	Rating
Best Overall	Fuji 2202 Semi-PRO 2 HVLP Spray System	4.7
Runner Up	Fuji 3005-T70 Q5 Platinum Quiet HVLP Spray System	4.7

The Best HVLP Spray Gun: Fuji 2202 Semi-PRO 2 HVLP Spray System

Fuji is one of the respected names in the sprayer making industry which produces high-quality products for both professionals and amateurs. And the Fuji is certainly one of them.

This Fuji spray gun comes with a non-bleed feature and an adjustable fan, allowing users to change the pattern and direction at your disposal. The fan supports vertical, horizontal, and circular applications, and you can adjust from 1” circular to 12” oval pattern effortlessly. The gun operates with a super-powerful 1400 watt motor in a metal turbine case. The efficient motor can deal with any type of coating, unlike other systems which employ low wattage motors.

Do you know that the Fuji M-Model spray gun is convertible?

You heard it right; the sprayer can be transformed from a bottom feed cup or a gravity feed and vice versa. With the bottom feed mode, you will get a 1-quart cup to store paint. Meanwhile, the gravity feed provides a 400cc cup. Both types are designed with an ergonomic handle and standard 1.3mm air cap set installed.

Users can expect a generous 25ft hose from the manufacturer, which features an air control valve for minimum bounceback and overspray. Feel free to clean your entire house with such a long hose.

The only minus of this Fuji HVLP gun is that it is not suitable for spraying thicker paints. We tested and found the nozzle clogged up during operation.

Pros

• Powerful motor
• Moderate price
• Flexible 25ft hose
• Multiple air cap sizes

Cons

• Thicker paints clogged up in the nozzle

Runner Up: Fuji 3005-T70 Q5 Platinum Quiet HVLP Spray System

This model is known as the most powerful Fuji spray system, and it is for good reasons. The gun features a 5-stage turbine, which produces up to 9.5 PSI to achieve a perfect finish in no time. There is a speed control dial to help users adjust motor speed effortlessly.

If you live in a quiet environment, this device is undoubtedly your best bet. The turbine employs a patented noise reduction feature for silent operation. Nobody will complain even if you run the device at midnight!

Also, there is an integrated heat dissipation box to expel excess heat and lower the operating temperatures. The result is the longer lifespan of the turbine as well as the whole device.

Similar to the Fuji Semi-PRO 2, the Q5 Platinum comes with the Fuji T-70 non-bleed gun and a pattern control knob, which allows users to adjust the fan pattern from small to large. Also, there is a 25ft hose, including an air control valve to reduce overspray and bounceback.

The manufacturer provided customers the 5-for-5 bonus kit when purchasing the spray gun. The kit consists of a 6’ whip hose, wet film gauge, 19-pc spray gun cleaning as well as maintenance kit. You will get everything you need to use the spray gun correctly.

Although its price is affordable as a heavy-duty machine, some homeowners may find it too expensive. We would highly recommend the product for contracts and professional car painters instead.

Pros

• Powerful 5-stage turbine
• Silent operation
• 5-for-5 bonus kit

Cons

• High price tag

HVLP Spray Gun Kit: DeVilbiss 802342

This kit consists of great entry level guns for newbies to complete light DIY projects around the house. As it is intended for beginners, it promises maximum ease-of-use with simple controls.

Do not limit this machine to one use, since this spray gun kit is ideal for multi-tasking! It comes with three tips, including 1mm, 1.3mm, and 1.5mm, allowing for maximum versatility. You are guaranteed a clear finish with each of them.

However, it takes quite a while to change out the default tip, as it is screwed really tight. Be patient; otherwise, you would end up breaking it.

These guns have a nice chrome finish for effortless cleanup. You may appeal to anodized guns due to the advertised durability; however, you will actually have difficulty in removing the paint from it. One tip for you, purchasing the detergent of the same manufacturer is money-saving than buying lacquer thinner.

Although the guns look sturdy, you should not expect it to withstand heavy wear and tear. This is justifiable considering the low price tag. If you are a professional painter or need a gun for daily use, we would not recommend this Devilbiss.

Pros

• Moderately priced product
• Three tips included
• Great ease-of-use

Cons

• Average build quality
• The tightly screwed default tip

Best HVLP Spray Gun for Woodworking: Earlex HV5500 Spray Station

With the 650-watt turbine, this HVLP is ideal for small to medium-sized projects around the house or at the workplace, for example, woodworking or automotive painting.

The machine features a flow control dial coupled with the push-and-click system to assist users in adjusting the pattern to round, vertical, or horizontal. There is a professional gun system with simple controls placed in the trigger as well.

This unit impressed us with the versatility it offered. You can use the spray gun with a wide array of oil-based and water-based materials, including varnishes, lacquers, sealers, stains, urethanes, acrylics, etc.

The portability is also exceptionally brilliant. The sprayer comes with on-board storage for the gun and additional features. There is an ergonomic handle, which you can hold to move the machine around your project.

However, the hose length of 13ft cannot compare to that of the Fuji models. It is understandable as this Earlex unit is mainly designed for small scale works.

There is no noise reduction system, so you should not expect a silent operation. Frankly speaking, the machine is fairly loud while in use.

Pros

• User-friendly controls
• Portability
• Great versatility
• On-board storage

Cons

• Loud operation
• 13ft hose

Best Automotive HVLP Spray Gun

Devilbiss Finishline HVLP Gravity Feed Paint Gun

Wondering what is the difference between the Starting Line and the FinishLine? The names say it all.

The Starting Line is an economic set designed for beginners while the Finishline is cut out to be a production gun for professional use. Therefore, you can expect to have more brilliant features in the Finishline spray gun.

First off, this HVLP spray gun employs the latest atomization technology for an excellent finish. There are also precision machined air caps and fluid nozzles to enhance the coating quality to maximum.

Durability is 100% guaranteed thanks to the anodized internal passengers and high-grade stainless steel components. Heavy wear and tear is nothing but a breeze when you own a Devilbiss Finishline at home.

The product kit includes a 900cc aluminum cup, an air adjusting valve, and multiple fluid tips. To be more specific, the gun will spray epoxy primer (1.8mm tip), base colors (1.5mm tip), and clear urethane coat (1.3mm tip) with equal verve.

The three tips make the machine versatile to apply coats and primers to the surface of an automobile with the best results.

The assembly process is straightforward if you stick to the manual guide. Do not worry! The guidelines are extremely detailed to make sure you can quickly set up the gun.

The price may be off-putting to some, but you need to understand that the machine is intended for heavy-duty tasks. The gun outperforms other competitors which cost two or three times as much. If you paint for a living, this Finishline is worth your long term investment.

Pros

• Detailed manual guide
• Effortless assembly
• User-friendly controls
• Excellent customer service

Cons

• No carrying case
• No wrench to change out the tips

Best Automotive HVLP Spray Gun: Graco-Sharpe 288878

Developed by Sharpe and its parent company Graco, this spray gun is one of the most reliable product for handling large-scale works. If you may not know, Graco is among the world leading suppliers of sprayers.

This FX3000 unit features a pattern size of a maximum of 12.5 inches. It is not impressive, but still ideal for a bunch of home improvement projects. The nozzles available range from 1.0 to 1.8, and you have to choose which one is best for your intentions. Note that larger nozzles will perform better with thicker materials.

What appeals to us most is the lightweight of the whole machine. The FX3000 weighs only one pound so you can move it freely with no tiresome feeling at all. The painting task is nothing but a breeze!

When you make an order, the product will arrive with a 600cc aluminum cup, a cleaning brush, as well as a wrench.

The gun comes with a low air volume requirement, which is ideal for spraying automobile or lacquer and metallics.

The black plastic cup lid is the only negative feedback we gave this product. After a couple of time in use, it shrank and poorly fit due to the effects of chemicals like acetone, automotive paint reducers, etc. There are replacement cups available, but it takes some time to find out a suitable one.

The price is fairly competitive, we must say. Spending some bucks and you can get a high-quality machine like the high-end products.

Pros

• Lightweight and compact
• Wrench included
• Multiple tip sizes available
• Moderately priced

Cons

• Small fan pattern
• Fragile plastic cup lid

Best HVLP Spray Gun for Cabinets: Wagner Spraytech 0518080

This sprayer is one of the highest rated machines of the giant retailers, Wagner. It is well-known for multi-tasking with variable flow control, air pressure, spray patterns, and a versatile air hose. Thus, it is the ideal HVLP gun for cabinets.

To be more specific, the machine allows users to customize the paint flow with the pressure control dial and the flow adjuster for the perfect finish. In terms of air pressure, choose freely between 1.50 PSI to 2.63 PSI.

On top of that, it ensures you can use the gun for a variety of spray tasks by changing the spray pattern. The horizontal cap provides a high and oval pattern, the vertical cap for a broad and oval, and the diagonal cap for a circular one.

The flexible air hose provided measures 20ft, which allows you to reach every corner of your painting projects and reduces hand fatigue.

The powerful 2-stage turbine makes the machine ideal for applications of latex paints and thinner materials such as stains and poly. Feel free to use this HVLP spray gun on cabinets, decks, doors, or other woodwork in your house.

There is a large air filter included, which prevents dust from getting into the finish to ensure a smooth surface. What’s more, customers will receive a 1 ½ qt cup and a professional grade metal one qt cup.

What about the cleanup and maintenance?

Cleaning is a piece of cake now as this Wagner unit does not have many components. Soapy water works well with the latex material, but with oil-based, you need to use mineral spirits.

Pros

• Three spray patterns
• 20ft flexible hose
• Effortless cleanup and maintenance

Cons

• Overspraying issues

Best HVLP Spray Gun for The Money

Wagner 0518050

The next product on the list is another gun from Wagner. How is it different from the 0518080 model?

Overall, you can obtain the same versatility from both machines. This Wagner unit features three spray patterns to fit the shape of the painting object. You can choose from round, horizontal, and vertical.

The material volume is adjustable, too. Users are capable of adjusting the flow by turning the regulator on the trigger of the gun.

The machine features Lock-n-Go technology, allowing users to change the material quickly. No mess guaranteed!

This Wagner spray gun is undoubtedly the best product for the money. If you have a tight budget, you cannot go wrong with it.

The manufacturer equipped a two-stage turbine for this model to achieve a continuous material flow and a fine finish. It is suitable for both indoor and outdoor uses. Whether you are staining your deck or painting your kitchen cabinets, the model promises to satisfy your demands.

Set your mind at rest about the ignition of flammable fumes while using the gun, as the motor is guaranteed against that.

Wagner claims that the gadget takes only 5 minutes for assembly and 10 minutes for cleanup. We tried it out and confirmed that statement. We finished both tasks in the blink of an eye!

There are two cups provided, the 1 quart for small interior works and the 1 ½ quart for exterior works.

Pros

• Safety guaranteed
• Available for indoor and outdoor purposes
• Quick setup and cleanup

Cons

• Not for latex paint

HomeRight Finish Max C800766

Despite the low price, this Homeright unit still got plenty to offer. There are three spray patterns, ranging from 1 inch to 6 inches wide. Users can also regulate the paint output by adjusting the flow control knob on the sprayer.

The Finish Max is known as the lightest spray gun of Homeright, which weighs only a couple pounds. Hold it comfortably in your hands and spray continuously without fatigue. You can bring the machine along to spray anything you want, from furniture, cabinets, crafts, dressers, etc.

The tight seal allows air to get in the pressurized cup, and the splash guard prevents paint from bouncing back into the nozzle area.

The 400-watt motor is not so powerful, but it is sufficient to complete small DIY projects around the house. Plus, it provides maximum ease-of-use for beginners. It has never been so straightforward to operate an HVLP spray gun!

Supposing you have any problems while using the Finish Max, do not worry! The U.S based customer service of HomeRight is always available to give you the technical advice you need.

The gun is capable of spraying oil or water-based material, including chalk type paint, milk paint, latex paints, stain, and varnish, etc. However, you may need to thin some of the paints before spraying.

Pros

• Lightweight and portable
• Adjustable spray patterns
• Effortless cleanup

Cons

• Thinning requirements

REXBETI Ultimate-750 Paint Sprayer

Last but not least, the 10th place in our list belongs to the REXBETI Ultimate-750 spray gun. Save a few bucks and get your money well-spent with this brilliant paint sprayer.

The Ultimate-750 provides three different spray patterns, including horizontal, vertical, and circular. Also, there are three nozzle options, 2.0mm and 2.5mm for thin paints like sealers and varnish, and 3.0mm for latex paint and milk type paint.

Feel free to adjust the paint output to your liking with the flow control knob on the sprayer. You can spray any surfaces you want, from edges, corner to broad interior ones.

This model makes a good impression on customers with the extra long power cord of 6.6ft and the lightweight body. Moving the machine around and using the gun for work is no longer a hard nut to crack with this REXBETI sprayer.

Pros

• Low price tag
• User-friendly controls
• Ergonomic design

Cons

• Fewer features than competitors

What Is A HVLP Spray Gun?

First thing first, do you know what is an HVLP spray gun? The answer is not as complicated as it seems.

An HVLP, short for high volume low pressure, is similar to the conventional spray gun, but it employs a high volume (HV) of air to aerosolized and propel the pain at low pressure (LP). This principle allows more paint propelled to reach the target surface.

We will break it down these two factors as follows:

High volume: more paint is displaced and sticks to the surface

Low pressure: material atomization is reduced (overspray, wastage, toxic chemicals)

There are two types of HVLP spray guns, including a dedicated system and a conversion one. While the former uses a turbine to atomize the finish, the latter transforms the high-pressure air to a lower pressure to achieve controlled spray.

Advantages And Disadvantages Of A HVLP Spray Gun

Advantages

Reduced Overspray

If you have been working with spray guns, you probably understand the typical problem of overspray. A large amount of overspray, or wasted paint, will significantly increase the cost for painting material.

Fortunately, this issue is perfectly solved with the HVLP spray gun, which not only allows more paint to reach the surface but also reduces the proportion of overspray.

According to some technicians, the transfer rate of HVLP guns is about 80%, which means 80% of the paint covers the surface properly, and only 20% goes to waste. This is an obvious improvement as the rate of conventional spray guns is 30%.

Finish Quality

With an HVLP spray gun, you are guaranteed a perfect finish without the need for buffing. It is ideal to employ the gun for meticulous and precision works.

Savings

If money is what you care for, there you go!

As mentioned above, an HVLP spray gun provides a higher transfer rate and more extensive coverage; consequently, it will save you tons of money in the end. Plus, you can find the HVLP guns available at an affordable price range.

Portability

Unlike a handful of painting equipment, the HVLP sprayer is portable, compact, and user-friendly. The assembly or disassembly is nothing but a breeze, and you can do it yourself following the manufacturer’s guidelines.

On top of that, the mini size of HVLP allows effortless cleanup and maintenance.

Health And Safety

The spray paint is detrimental to our health, especially if you are exposed to it on a daily basis. Even if you wear a protective mask, having less overspray into the air is still preferred.

Disadvantages

Slow application

The HVLP sprayer is exceptionally brilliant in many terms, but not a quick application. Due to the low pressure, it requires more time for application.

However, some of the time is compensated with the better coverage and reduced waste that the gun offers. Also, less overspray results in less preparation and cleanup time.

Still, an HVLP paint sprayer is worth your investment.

How To Choose A Right HVLP Spray Gun

Generally, the factors you should consider before buying an HVLP sprayer include:

The Power

When it comes to the power of HVLP guns, you need to understand PSI first. PSI, short for pounds per square inch, refers to the air pressure resulting from one pound-force applied to an area of one square inch.

Typically, HVLP guns operate between 2 and 10 PSI. The ones rated above 5 PSI is considered a professional grade, which can atomize thicker paints and meet higher usage demands.

If you intend to use the device for DIY projects and household improvements only, opt for an HVLP operating below 5 PSI.

Paint Delivery System

This is related to the position of the paint holding tank. There are three common configurations as follow.

Suction feed system contains a suction tube, which is dipped in the paint container.

Next, we have the gravity feed system, which places a paint holding cup atop the gun. As its name suggests, the gun receives paint via gravity for maximum use of the paint.

The last system is the pressure feed, in which the paint holding tank is pressurized. The pressure of the paint delivered to the gun is altered before atomization and consequent dispensing.

Atomization Method

The HVLP guns operate with either airless (hydraulic) or air-assisted atomization. Air atomization is the most common, which uses fluid pressure of up to 1500 PSI. Meanwhile, the fluid pressure of hydraulic atomization is up to 5000 PSI that will go down later.

Remember, the higher the PSI value, the easier it can atomize the paint.

How To Set Up And Use A HVLP Spray Gun

To assemble an HVLP paint sprayer correctly, the very first thing to do is to switch on the air compressor that powers the device. Set the air pressure to 90 PSI at the hose end.

The air dryer is another essential accessory as any water in the air lines will cause damage to your work. It is advised to put one at the end of the gun.

Next, you need to choose the right fluid tip for your spraying purposes. The tech sheet of the material usually comes with a recommended tip size, so refer to it carefully.

However, if you cannot find any guidelines, we can show you a good rule of thumb. With a single panel of a small part, 1.0 tip is preferred. Meanwhile, 1.3 or 1.4 is suitable for painting a whole car or etching primers.

You may want a bigger tip to build primers, about 1.8 to 2.3 depending on the thickness.

Let’s come to the main part now!

Set your pressure at the gun inlet first, about 50 PSI. Close the air volume control knob, then open it until the air volumes start to go stable before stopping. Note that you need to do all steps with the trigger pulled.

The next step is to open your fan control knob before turning it down a little. Your goal is a 6-inch fan with the gun staying 6 inches away from the surface.

Simply screw the material knob in lightly until it seats. Then unscrew it about ½ turns.

You are done setting up the HVLP spray gun! Now is the time to test.

Do not spray on the target surface immediately. Instead, try spraying on a piece of plywood first. If you find the finish too dry, reduce the air flow by decreasing the air inlet pressure. On the other hand, reduce the fluid flow if the final coat is too wet.

How To Use A HVLP Spray Gun

Hold the HVLP sprayer perpendicular to the target surface. Note that arcing or tilting will lead to uneven coating.

You need to move the gun horizontally at a constant speed. If you keep spraying one area for more than a few seconds, the paint will start running.

Begin your sweep outside and press the trigger as soon as you reach the surface. Release the trigger at the end, but continue the sweep for a few inches to achieve the smoothest coat.

How To Clean A HVLP Spray Gun

Cap

You need to take the cap off the nozzle of the gun first before cleaning the whole device. Then remove the nozzle too. Soak both of them in a glass bowl filled with lacquer thinner for about 15 minutes.

Afterward, use an old toothbrush to scrub them thoroughly. Leave the cap and the nozzle on a rag to let them fully dry.

Nozzle Plate

The metal plate behind the nozzle needs removal as paint residue may get stuck on it. Pry it off with a screwdriver and soak it into the thinner bowl. Then scrub and dry it as you do with the cap and the nozzle.

Springs

Screw and take off the fluid adjuster on the back of the gun. Once you have removed it, you will see the guide for the adjuster and the spring for the air valve. Pull the spring out before turning the guide counterclockwise.  The fluid needle spring needs cleanup, too, so take it out as well.

Soak a rag in lacquer thinner and use it to clean three items. Set them aside to dry completely.

Fluid Needle

After removing the fluid needle spring, you can access the fluid needle at ease. If you press the trigger of the gun, one part of the needle will appear for you to grab. Take it out carefully as the needle is extremely delicate. Clean it with the rag, then leave it to dry.

Completing

The last step is straightforward enough. Just use the rag soaked in thinner to wipe out the outside of the gun to remove any paint and keep its original look.

The Bottom Line

HVLP spray guns are indispensable machines to own, whether you are a painting hobbyist or a professional one. We hope you can find the right one for your work after reading our article.

Should you happen to ask, our vote of the best of the best spray guns goes to the Fuji Semi-Pro 2. Fuji is a trustworthy brand, and the Semi-Pro 2 got every feature you expect in a high-quality sprayer at an affordable price.

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